Bear Mountain Boat Shop - Wooden Canoe and Kayak Kits and Plans









CANOE BUILDING MATERIALS FOR A BEAR MOUNTAIN CANOE

Wooden Components

Planking - 55 to 65 pieces 1/4"x 7/8" x length of canoe plus 1 ft. (number depends on width and depth of canoe being built, should measure middle station mold on plan) about 50 bdf rough lumber western cedar most common, also used - basswood, other types of cedar, white pine or any available light weight wood - 25 to 30 lbs/cubic foot Note: the width of the planking may be from 3/4" to 7/8" (consistency in width is more important than actual number.)

NEW!   
BEAD and COVE Strips and Options for the CANOE BUILDER.

Stems - ash, cherry, mahogany, etc.
Inside stem - 2 pieces 3/4" x 7/8" x 30" to 40" - check plans. Most often made from three laminations 1/4" x 7/8" x appropriate length.
Outside stems - 2 pieces 3/4" x 7/8" x 30" to 40"

Gunnels - ash, cherry, mahogany, etc.
Inwales - 2 pieces 3/4" x 7/8" x 1' longer than canoe.
Outwales - 2 pieces 3/4" x 7/8"x 1' longer than canoe.

Decks - ash, cherry, maple, walnut, butternut Usually 3/4" to 7/8" thick - length and width is up to builder Thwarts - ash, cherry, mahogany, etc. 3/4" x 2 1/2" or 3" w x see plans

Wood plugs - if the outwales are screwed and plugged, about 70 plugs are required

Seats - ash, cherry or maple seats may be purchased of a variety of materials including cane or may be made by the builder.

Dowel seat spacers: 5/8" to 3/4" hardwood dowel - about 16" required


Fasteners
80 - 3/4" #5 brass screws for positioning inwales
16 - 1 1/2" #8 silicon bronze screws for deck
70 - 1 1/4" #8 silicone bronze screws for attaching outwales
Half oval brass stemband
2 pieces 3/8" x 3/16" x 48"
3/16" brass carriage bolts or 10/24 stainless steel machine screws for hanging seats and thwarts
4 bolts 2" long for each thwart
4 bolts for each seat - 3" to 6" long


Sheathing/Cover Components

Fiberglass cloth - length twice the length of the canoe being built plus a foot x 6 oz. x 60" wide
Epoxy - 2 gallons resin and hardener
2 'B' packs West® #105 epoxy resin and #207 special coating hardener
1 set metering pumps
1 plastic squeegee
2 l. marine spar varnish with UV filter


Strong Back

2 sheets 3/4" x 4' x 8' plywood or particle board
2 lbs 1 5/8" drywall screws
1/2 lb 1 1/4" drywall screws


Mold

Usually about 2 - 4'x8' sheets - 3/8" or 1/2" partical board or plywood